Jeep Wrangler YJ Manual Temp Gauge install can be necessary when the factory electric gauge goes bad. With the factory electric you can try replacing the sending unit to get the factory gauge working again. But, if the gauge cluster goes completely out, you need a solution ASAP.
Problem with the Jeep 4 cylinders and 6 cylinders is, the factory sending unit hole is way too small for the temperature prob for aftermarket manual gauges.
So what’s a Jeeper to do??
Manual temperature gauge mod!
You’re gonna need a few items to create the adapter for this mod.
Materials needed:
These items can be sourced at your local hardware store int he plumbing isle.
- Qty 1 – 3/8 cast iron plumbing Tee
- Qty 2 – 3/8 x 2″ plumbing nipples
- Qty 1 – 3/8 x 3/8 brass bushing
- Qty 2 – heater hose clamps (may have to go to the auto parts store for these)
- Plumbers tape
Apply plumbers tape to all the treads and assemble as demonstrated in the video below.
Here is an adapter that will get the job done without going through the trouble of building one.
Where is this adapter going to be placed?
About mid point, cut the heater hose (not radiator hose) coming from the water neck to the heater core. Rejoin the heater hose using the DIY gauge adapter. Tighten the clamps securely.
Run the temperature probe from the inside passenger area, through the firewall into the engine bay. Wrap some plumbers tape about the gauge prob threads. Install the temperature probe for the manual gauge into the home made adapter. Tighten securely to ensure the probe doesn’t leak.
Top off coolant if needed, start the engine to check for leaks.
